Eddy current flaw detectors

Eddycon C Portable Eddy Current Flaw Detector

Eddycon C Portable Eddy Current Flaw Detector

 

The EDDYCON C is a flagship in our eddy current instrument family. It is portable and combines the best features of earlier predecessors, being furnished with 4.3" display and functional buttons for immediate access to any menu of the instrument, which would meet requirements of the most demanding user.

Also you may watch the Eddycon C Training video set. See more

 
Eddy current flaw detector EDDYCON C for surface cracks detection in various parts
 

The EDDYCON C eddy current flaw detector is intended for:

Detection of surface cracks in various parts.

Finding of cracks in holes and multi-layered structures with the help of rotary scanners.

Recognition of sub-surface flaws in non-magnetic conductive materials.

Evaluation of non-magnetic material conductivity and paint coating thickness.

Eddy current welding quality inspection.

These devices allow to perform full eddy current testing of aircraft parts in accordance with the requirements of the regulations AIRBUS A318 / A319 / A320 / A321 NONDESTRUCTIVE TESTING MANUAL NTM, BOEING 737 NON-DESTRUCTIVE TEST MANUAL.

Eddycon C benefits:

  • Easy-to-operate due to user-friendly intuitive interface.
  • Light and sound alarms.
  • Strict compliance with ISO 15548.
  • Tune-out from the influence of working gap and inhomogeneity of electromagnetic properties.
  • Saving over 1000 settings and test results to the flaw detector memory.
  • Data communication to PC via USB flash drive or Ethernet.
  • Specialty software for viewing test results and printing out test reports.
  • Application-dependent software for real-time data displaying on a PC.
  • Software upgrade using USB flash drives.
  • Evaluation of flaw depth.
  • Review of saved defectograms on the display of eddy current flaw detector.
  • Possibility to connect a temperature sensor and remote ‘Balance’ button (option).
  • Quick-release Li-Ion battery for continuous 7-hour operation.
  • Lightweight – up to 2 lbs (0.9 kg).
  • Portability and lightweight

Due to the small size of the eddy current flaw detector, an operator can set it up with one hand only. The device is furnished with a side strap that allows to hold the flaw detector firmly either in right or left hand, while its narrowness helps to easily reach any button on the keypad. Thanks to its light weight, an operator can perform eddy current testing for a long period of time without getting tired.

Application of the eddy current flaw detector EDDYCON C
Portable eddy current flaw detector Eddycon C
Portable eddy current flaw detector Eddycon C
  • Display

4.3" TFT color display with 800×480 pixels resolution ensures a high-definition picture on the screen. The screen has several display modes, such as light, dark, standard 

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  • Different modes of full-screen presentation

Eddy current flaw detector Eddycon C Different modes of full-screen presentation

a) Menu+XY+A(t)

Eddy current flaw detector Eddycon C Different modes of full-screen presentation

b) Menu+XY

Eddy current flaw detector Eddycon C Different modes of full-screen presentation

c) Menu+A(t)

Eddy current flaw detector Eddycon C Different modes of full-screen presentation

d) XY+A(t)

Eddy current flaw detector Eddycon C Different modes of full-screen presentation

e) XY

Eddy current flaw detector Eddycon C Different modes of full-screen presentation

f) A(t)

  • Navigation

Elaborated keypad design gives a quick access to any menu of the flaw detector by pressing a single key only!

TESTING menu - main operating mode of the flaw detector;

MEMORY menu - is used to save/download the settings and test results;

SETTINGS menu - basic settings of the flaw detector;

VIEW menu - allows viewing test results saved to the flaw detector’s memory;

CALIBRATION menu - serves to create calibration curves for more precise evaluation of flaw depth.

Navigation buttons of the eddy current flaw detector EDDYCON C

Industrial applications:

Eddy current flaw detector application
Railway

eddy current crack detection of railway parts and car units (wheelsets and axle box bogies of freight, refrigerator and passenger cars, automatic coupler, etc.).

Eddy current flaw detector application
Aerospace

eddy current inspection of aircraft engineering parts (wheel disks, skin, turbine blades, multi-layered structures, various holes, etc.).

Eddy current flaw detector application
Chemical

examination of pipelines, industrial tanks, etc.

Eddy current flaw detector application
OIL & GAS

eddy current crack detection of pipelines, turbine blades of gas-distributing stations (GDS), pressure vessels, etc.

Eddy current flaw detector application
Power

non-destructive testing of steam generator tubes and headers by eddy current bobbin probes, etc.

Eddy current flaw detector application
Heavy machinery

eddy current inspection of bars, wires, steel structures, mill rollers, plates, etc.

Now Eddycon available in two versions:

 

Eddycon C

ET flaw detector EDDYCON C

Eddycon CL

Portable eddy current flaw detector with a large display Eddycon CL
 

Specialized application-dependent software of the Eddycon C multipurpose eddy current flaw detector serves for processing test results, as well as generating and printing out test reports. The software program allows working with the data saved on PC.

 

Main advantages of the program are as follows:

  • Intuitive user-friendly interface.
  • Easy viewing of test results for each frequency mode (Frequency No.1, Frequency No.2 & Mix).
  • Generation and storage of electronic reports.
  • Data output for each detected flaw, namely:
    • flaw location coordinate on a defectogram (if using an encoder);
    • signal amplitude and phase;
    • flaw depth.
 

The resulting electronic report contains all basic data on test performed, such as:

  • Company name, NDT department and inspector who performed the test.
  • Description of a test object.
  • All setting parameters of the instrument at the time of testing.
  • Parameters of signals coming from defects (amplitude, phase, depth).
  • Representation of the signals from defects in a complex plane or strip chart.
  • Inspection date.
  • Possibility to create reports of other types, when approved by the customer.

Portable eddy current flaw detector Eddycon C
Portable eddy current flaw detector Eddycon CL and its additional components in the storage case
Portable eddy current flaw detector with a large display Eddycon CL, USB port
Portable eddy current flaw detector with a large display Eddycon CL, view from battery compartment
Housing
Overall dimensions

9.5" × 4.4" × 5.3" (241 mm × 112 mm × 135 mm)

Weight

up to 2 lbs (0.9 kg)

Applicable standards СЕ, ISO 15548
Supply mains 100 V to 240 V, 50 Hz - 60 Hz
Inputs & outputs 2.0 USB-port (hub), Ethernet (Lemo 4-way), headphones (Lemo 4-way)
Keypad American, International (icons)
Operation conditions
Operation temperature -4 to +122° F (-20 to +50°C)
Storage temperature -4 to +122° F (-20 to +50°C)
IP rating IP 64
Battery
Type Li-Ion 12V/4500 mA·h
Operation time Normal mode — up to 7 hours; If using rotary scanners — 4 to 5 hours
Display
Display size

4.3"

Type Color TFT (800×480 pixels)
Display modes Normal, full-screen; three color schemes
Grid Three types: coarse, fine, polar
Connectivity and data storage
PC software Test results processing program
Data storage MicroSD 4 Gb internal memory card (up to 64 Gb as an option)
ET specifications
Frequency range 10 Hz to 16 MHz
Gain 70 dB
Probe supply voltage 0.5 V; 1V; 2V; 4V; 6V
Additional gain 30 dB
Phase rotation 0 to 359.9
Digital scale 1/16 to 16, with a step of 6 dB
Test frequency 1 to 11 kHz
Signal indication time 0.1 s; 0.3 s; 0.5 s; 1 s; 2 s; 3 s; 4 s; 5 s; 8 s
Filter Low-pass: 1 to 5 000 Hz
High-pass: 1 to 5 000 Hz
Bandpass
Averaging
Differential
Connected probes Single, Reflection, Bridge
Probe connector Lemo 00, Lemo 12-way / Lemo 16-way
Signal display modes Complex plane – X(y);
Time base – X(t), Y(t);
Dual-frequency mode
Threshold level types Circle, Threshold, Sector, Trapezium
Multi-frequency operation Dual-frequency multiplexing;
Independent control of both frequencies;
Mix of two frequencies (F1 - F2, F1 + F2)
Eddy current flaw detector Eddycon C (Lemo 16)
Eddy current probe SS340K09DA0
Connection cable Lemo 16 – Lemo 04 (connector type 0В, Reflection type)
Charger Mascot Type 2542
Calibration block RS 2353/1-3N-Fe
Software for operation with PC
Operating Manual EC.14327992.02.13 OM
Quick start guide
Operating Manual Mascot 2542
Registration certificate for reference standard RS 2353/1-3N-Fe
Case
Bag
Registration certificate for ECP
Eddy current flaw detector Eddycon C (Lemo 12)
Eddy current probe SS340K09DA0
Connection cable Lemo 12 – Lemo 04 (connector type 0В, Reflection type)
Charger Mascot Type 2542
Calibration block RS 2353/1-3N-Fe
Software for operation with PC
Operating Manual EC.14327992.02.13 OM
Quick start guide
Operating Manual Mascot 2542
Registration certificate for reference standard RS 2353/1-3N-Fe
Case
Bag
Registration certificate for ECP
Description Notes
CABLES
1.1 Connecting cable Lemo 16 – Lemo 16 (for rotary scanner SVR-05), 70 in. (1800 mm) For rotary scanners
1.2 Connecting cable Lemo 16 – Lemo 04 (for Reflection type probes), 70 in. (1800 mm) For Lemo 4-way probes (EGG.0B)
1.3 Connecting cable Lemo 16 – Lemo 04 (for Bridge type probes), 70 in. (1800 mm)
1.4 Connecting cable Lemo 16 – Lemo Triax (for Reflection type probes), 70 in. (1800 mm) For Lemo Triax probes (ERN.0S650.CTA)
1.5 Connecting cable Lemo 16 – Lemo Triax (for Bridge type probes), 70 in. (1800 mm)
1.6 Connecting cable Lemo 16 – Lemo 04 (for Conductivity probes), 47 in. (1200 mm) For CP-13 (conductivity probe)
1.7 Connecting cable Lemo 00 – Microdot/М5 (for single coil probes), 70 in. (1800 mm) For probes with Microdot connector
ROTARY SCANNERS
2.1 Rotary scanner SVR-05 Lemo 16-way connector
BATTERY
3.1 Replaceable battery pack  
3.2 Adapter for charging the replaceable battery pack  
Description Notes
CABLES
1.1 Connecting cable Lemo 12 – Lemo 12 (for rotary scanner SVR-04), 70 in. (1800 mm) For rotary scanners
1.2 Connecting cable Lemo 12 – Lemo 04 (for Reflection type probes), 70 in. (1800 mm) For Lemo 4-way probes (EGG.0B)
1.3 Connecting cable Lemo 12 – Lemo 04 (for Bridge type probes), 70 in. (1800 mm)
1.4 Connecting cable Lemo 12 – Lemo Triax (for Reflection type probes), 70 in. (1800 mm) For Lemo Triax probes (ERN.0S650.CTA)
1.5 Connecting cable Lemo 12 – Lemo Triax (for Bridge type probes), 70 in. (1800 mm)
1.6 Connecting cable Lemo 12 – Lemo 04 (for Conductivity probes), 47 in. (1200 mm) For CP-13 (conductivity probe)
1.7 Connecting cable Lemo 00 – Microdot/М5 (for single coil probes), 70 in. (1800 mm) For probes with Microdot connector
ROTARY SCANNERS
2.1 Rotary scanner SVR-04 Lemo 12-way connector
BATTERY
3.1 Replaceable battery pack  
3.2 Adapter for charging the replaceable battery pack  
 

About OKOndt GROUP

OKOndt GROUP represents a group of companies with more than 30 years of experience in research, development and production of non-destructive testing products for industrial customers around the world. The group's production companies are "Ultracon-Service" LLC and "Promprylad" LLC.

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